Efficient
tension leveler Line for Steel Processing: Precision Flatness Control in Metal Manufacturing This advanced tension leveler line is engineered to deliver superior straightening performance for a wide range of metal strips, ensuring optimal flatness and internal stress relief. Designed for high-efficiency production environments, the system utilizes controlled tensile force combined with precise bending cycles to induce plastic deformation in the material—resulting in consistent, repeatable results across carbon steel, stainless steel, aluminum, and other non-ferrous alloys. With a processing thickness range from 0.2 mm to 2.0 mm and a minimum strip width of 1300 mm, this
stretcher leveler meets the exacting standards required by modern rolling mills, coil coating lines, and precision fabrication facilities worldwide. Key Features: - High-speed operation up to 30 meters per minute - Dual-action mechanism: tension rollers + alternating bending rolls - Adjustable tension control for different material types and thicknesses - Integrated stress-relief capability to eliminate residual internal strain - Robust construction suitable for continuous industrial use - Compatible with both cold-rolled and hot-rolled metal strips Detailed Description: The core functionality of this
sheet straightening machine lies in its ability to apply uniform elongation through mechanical tension and repeated bending over small-diameter rollers. As the strip passes through the leveler, it undergoes controlled plastic deformation that effectively corrects waviness, edge curl, and camber—common defects arising during prior forming or rolling operations. This process not only improves surface flatness but also enhances dimensional stability and prepares the material for subsequent processes such as cutting, stamping, or coating. The machine’s modular design allows easy integration into existing production lines, while its user-friendly interface ensures smooth operation without extensive training. Whether used in standalone mode or as part of an automated line, the stretcher leveler delivers reliable, high-quality output at scale. Ideal Applications: This tension leveler is widely adopted in industries requiring precision flatness control—including automotive manufacturing, appliance production, construction materials, and general engineering sectors. It is especially effective in color-coated steel lines, where surface perfection is critical for aesthetic and functional performance. Additionally, it supports applications involving aluminum sheets for aerospace components and stainless steel for food-grade equipment, making it a versatile solution for global manufacturers seeking improved yield and reduced scrap rates. User Feedback: Customers have reported significant improvements in product consistency and throughput after implementing this straightening system. One European manufacturer noted a 40% reduction in post-processing rework, while another highlighted enhanced compatibility with downstream CNC punching machines due to improved flatness. Users consistently praise the machine’s durability under heavy-duty conditions and its minimal maintenance requirements over extended periods. Frequently Asked Questions: What materials can be processed by this leveler? It handles carbon steel, stainless steel, aluminum, and various non-ferrous metals within a thickness range of 0.2–2.0 mm. How does it differ from traditional roller levelers? Unlike conventional roller-based systems, this tension-leveling approach applies controlled elongation via tensile force, resulting in more uniform flatness and better stress distribution throughout the strip. Can it integrate into existing production lines? Yes, the unit is designed for seamless integration into both new and legacy setups, including automatic feeding and uncoiling stations. Is operator training required? Basic understanding of metal forming principles is helpful, but the intuitive controls make operation accessible even for technicians with limited experience.
Contact Now
