4 Roller AGC Reversible
cold rolling mill – High-Precision Metal Processing Solution for Industrial Automation This advanced 4 roller AGC reversible
cold rolling mill is engineered for precision metal forming in modern manufacturing environments. Designed for flexibility, efficiency, and consistent quality, it serves as a cornerstone in automated production lines across global industries such as automotive, aerospace, construction, and consumer electronics. Whether processing steel, aluminum, or other ferrous and non-ferrous alloys, this system delivers superior control over thickness tolerance, surface finish, and dimensional accuracy—ensuring compliance with international standards. Key Features: - Automatic Gauge Control (AGC) enables real-time adjustment of roll gap and roll profile for precise thickness regulation. - Reversible operation allows seamless switching between forward and reverse rolling passes, increasing productivity and reducing downtime. - Variable frequency drive (VFD) technology ensures smooth speed, torque, and position control for enhanced process stability. - Wide material compatibility supports thickness ranges from 0.08 mm to 4 mm and widths up to 700 mm, making it ideal for both thin foil and sheet applications. - Modular design facilitates customization based on specific client requirements, including material type, output rate, and integration with existing automation systems. The 6-high configuration provides exceptional rigidity and control, minimizing deflection under load while maintaining uniform pressure distribution across the roll bite. Unlike older DC-driven systems, this AC-powered cold rolling mill significantly reduces energy consumption and maintenance needs due to fewer moving parts and improved thermal management. Its robust control system integrates seamlessly with PLCs and HMI interfaces, enabling operators to monitor and adjust parameters like tension, speed, and roll force dynamically during production runs. Ideal for manufacturers seeking high-throughput, low-defect-rate operations, this cold rolling mill excels in applications requiring tight tolerances—such as producing precision strips for electrical components, automotive body panels, or packaging materials. The machine’s ability to switch rapidly between different gauges and materials makes it particularly valuable in mixed-batch production environments where versatility and uptime are critical. Users report increased throughput by up to 30% compared to conventional setups, along with reduced scrap rates thanks to precise thickness control and minimal roll wear. Operators appreciate the intuitive interface that simplifies setup times and enhances operator safety through integrated emergency stop functions and automatic lubrication systems. Common Questions: What makes this cold rolling mill suitable for industrial automation? Its VFD motor control, AGC functionality, and programmable logic capabilities make it highly compatible with smart factory ecosystems, allowing remote monitoring, predictive maintenance, and data logging for continuous improvement. Can it handle multiple material types? Yes, it supports various metals including cold-rolled steel, aluminum alloys, and copper-based materials, with adjustable parameters tailored to each material's mechanical properties. Is it easy to maintain? Compared to traditional DC motors, the AC drive system requires less frequent servicing, has lower heat generation, and offers longer operational life—reducing long-term ownership costs. This product stands out in the global market as a reliable, energy-efficient solution for precision cold rolling, combining technical innovation with practical usability for professionals in advanced manufacturing sectors worldwide.
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